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High-Purity Aluminum Foil Ceramic Fiber Needle-Punched Blanket

Aluminum foil ceramic fiber blanket is a novel composite refractory insulation material made by laminating aluminum foil onto one side of a high-purity ceramic fiber needle-punched blanket.
Description Review
Description

1. Product Overview

Aluminum foil-faced ceramic fiber blanket is a newly developed multi-layer refractory insulation material. It combines the excellent properties of ceramic fiber—such as high temperature resistance, low thermal conductivity, and outstanding thermal and chemical stability—with the protective advantages of aluminum foil, including high reflectivity, moisture resistance, and dust protection.

This material is widely used in thermal management and energy-saving systems across industries such as metallurgy, power generation, petrochemicals, building materials, shipbuilding, and other high-temperature applications.


2. Key Features & Advantages

① Excellent Thermal Insulation Performance

Ceramic fiber features low thermal conductivity and low heat storage capacity. It withstands prolonged exposure to high temperatures, effectively reducing furnace shell temperature and improving energy efficiency.

② High Reflectivity

The aluminum foil surface reflects more than 96% of infrared heat radiation, effectively minimizing heat loss and enhancing insulation performance.

③ Moisture and Dust Resistance

The aluminum foil layer provides excellent protection against moisture, water, dust, steam, oil, and other contaminants, significantly extending the service life of the material.

④ High Mechanical Strength & Easy Installation

The needle-punched structure ensures excellent tensile strength and flexibility. The material is easy to cut, wrap, and install. The foil is firmly bonded, improving handling and installation efficiency.

⑤ Sound Absorption & Noise Reduction

The porous fiber structure absorbs sound waves effectively. The aluminum foil enhances noise reflection, providing dual noise control performance.

⑥ Environmental Safety

Free of asbestos and harmful substances, safe for human health, and compliant with EU environmental directives such as RoHS.

3. Technical Specifications

Item STD HP HA ZA HTZ
Classification Temp (°C) 1260 1260 1360 1360 1430
Working Temp (°C) ≤1050 ≤1100 ≤1200 ≤1200 ≤1350
Color Pure White
Density (kg/m³) 64–160 64–160 94–160 94–160 94–160
Linear Shrinkage (%) ≤ -3 (1000–1350°C × 24h)
Thermal Conductivity (W/m·K)
400°C 0.095 0.095 0.114 0.114 0.122
500°C 0.123 0.123 0.135 0.135 0.153
600°C 0.158 0.158 0.191 0.191 0.184
Tensile Strength (MPa) 0.04–0.075

Standard Sizes:

Length: 3600 / 7200 / 14640 mm
Width: 610 / 1220 mm
Thickness: 6–60 mm (customizable)

Packaging: Woven bags & cartons
Certificates: CE, ISO9001, ISO14001, SGS, RoHS, SASO, REACH

4. Structure & Product Types

The aluminum foil ceramic fiber blanket is typically a single-sided laminated structure, with foil on one side and exposed ceramic fiber on the other.

Lamination Methods:
(1)Thermal Lamination: Hot-press bonding for strong adhesion and high temperature resistance
(2)Adhesive Bonding: Using heat-resistant glue, suitable for less demanding applications

Available options include:
Aluminum foil thickness: 7–50 microns
Fiber types:
Standard
High purity
Zirconium-added
Polycrystalline mullite

    5. Main Applications

    (1) Industrial Equipment Insulation

    Used for furnaces, kilns, and other high-temperature equipment. The foil reflects heat radiation and improves insulation efficiency.

    (2) Pipes & Chimneys

    Suitable for high-temperature pipelines and flue systems, offering flexibility and wind erosion resistance.

    (3) Noise Control Systems

    Used in turbines and engines; fiber absorbs sound while foil reflects it, ensuring dual noise protection.

    (4) Shipbuilding, Aerospace & Automotive

    Provides lightweight, heat resistance, insulation, and vibration resistance.

    (5) Building Energy Systems

    Ideal for reflective roof insulation and fire protection in ventilated facades.

    (6) Electrical Fire Protection

    Used for electrical cabinets and control panels requiring fire-resistant insulation.

    6. Comparative Advantages

    Parameter Standard Ceramic Blanket Foil-Faced Blanket
    Insulation Excellent Superior
    Moisture/Dust Resistance Moderate Excellent
    Installation Appearance Moderate Improved
    Service Life Standard +10–20% longer
    Heat Reflection None Strong IR reflection
    Mechanical Strength Standard Enhanced

    7. Installation & Precautions
    Use sharp tools to avoid damaging the foil during cuttingAvoid prolonged exposure to moisture; keep sealed
    Minor foil damage does not affect insulation, but repair is recommended for reflective applications

    8. Packaging & Transportation

    • Packaging: sealed rolls (optional outer bag/carton)
    • Transport: sea, rail, or road
    • Storage: dry, ventilated area, away from fire, acids, and alkalis

    9. SUNTHERM Advantages & Services

    SUNTHERM is a professional manufacturer specializing in ceramic fiber products and high-performance refractory insulation materials.

    Key advantages:
    (1)In-house foil lamination production line → fast delivery & competitive pricing
    (2)Customization (size, thickness, foil type)
    (3)Exported to 30+ countries with strong reputation
    (4)Technical support, installation guidance, and after-sales service


    10. FAQ
    Q1: What is the maximum working temperature?
    A: Fiber base: up to 1260°C–1430°C. Due to foil limitations, recommended ≤650°C.

    Q2: Will the foil delaminate?
    A: No, it is hot-laminated for strong bonding. Double-sided options available.

    Q3: Is it environmentally compliant?
    A: Yes, compliant with RoHS, REACH, and other standards.

    Q4: Can it be customized?
    A: Yes. Minimum width: 100 mm. Length customizable per request.










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