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Ceramic Fiber Inorganic Board

Ceramic fiber inorganic board is a rigid insulation material with high thermal resistance, made from ceramic fibers as the primary raw material and inorganic binders, manufactured using a vacuum pressing process.
Description Review
Description

1. Product Description

This product features excellent thermal resistance, insulation performance, and high mechanical strength. It has a smooth surface and dense structure. It is widely used as internal insulation, fire protection, and high-temperature support structures in various types of high-temperature equipment.

Ceramic fiber inorganic board addresses common issues of traditional fiber boards, such as dust generation, low strength, and poor resistance to wind erosion. It is an ideal material for backing insulation systems in industrial furnaces and can also serve as a refractory component in complex thermal applications.

Depending on application requirements, several product series are available: standard, reinforced, corrosion-resistant, and others.

 

2. Product Structure & Manufacturing Process

Ceramic fiber inorganic board is made from high-purity ceramic fibers and high-temperature inorganic binders in a specified ratio, using fully automated vacuum forming, drying, and cutting processes. The internal structure features uniform fiber distribution and high strength, providing not only excellent insulation properties but also a certain load-bearing capacity and resistance to mechanical impact.

Fiber Base Material: High-temperature ceramic fiber based on aluminum oxide and silicon oxide

Binder System: High-temperature inorganic binder system (e.g., silicates, aluminates)

Forming Method: Vacuum forming followed by drying and surface densification

 

3. Key Features

(1)Excellent High-Temperature Resistance
Continuous service temperature reaches 1260 °C, and certain high-purity types can exceed 1350 °C, making the material suitable for extreme high-temperature applications.

(2)Low Thermal Conductivity & High Insulation
The porous internal structure creates a “layer of stationary air,” effectively blocking heat transfer and significantly reducing heat loss.

(3)High Strength & Wind Erosion Resistance
The material has rigidity and high compressive, flexural, and impact strength, far surpassing flexible fiber materials, allowing use in areas with strong mechanical impact, such as burner window zones.

(4)Dimensional Stability & Low Deformation
Excellent dimensional stability under repeated thermal cycles, outstanding resistance to thermal shock, and minimal cracking or delamination.

(5)Non-Toxic & Environmentally Safe
Completely inorganic composition, asbestos-free, no harmful gases, no dust contamination during production or use, compliant with environmental regulations.

(6)Easy Installation & Machining
The material can be easily cut, milled, drilled, and otherwise mechanically processed, facilitating installation and structural fabrication.

 

4. Technical Parameters

 

Property

STD

HP

HA

HTZ

Classification Temperature (°C)

1260

1260

1360

1430

Service Temperature (°C)

≤1000

≤1100

≤1200

≤1300

Theoretical Bulk Density (kg/m³)

320–500

320–500

320–500

320–500

Organic Content (%)

≤1.5

≤1.5

≤1.5

≤1.5

Permanent Linear Change

1000°C×24h ≤ -2

1100°C×24h ≤ -2

1200°C×24h ≤ -2

1350°C×24h ≤ -2

Thermal Conductivity (Hot Surface 500 °C, W/(m·K))

≤0.05

≤0.05

≤0.05

≤0.05

Al₂O₃ (%)

36–38

39–42

45–47

Al₂O₃ + SiO₂ (%)

≥96

≥98

≥99

Al₂O₃ + SiO₂ + ZrO₂ (%)

≥99

ZrO₂ (%)

≥15

Fe₂O₃ (%)

<0.5

<0.5

<0.5

<0.5

Na₂O + K₂O + Fe₂O₃ (%)

<0.9

<0.9

<0.9

<0.9

Note: Technical parameters may vary depending on specifications and models. Custom designs are supported.

 

5. Product Classification

(1)Standard Ceramic Fiber Inorganic Board: Suitable for most general high-temperature insulation applications, offering an optimal balance of cost and performance.

(2)Reinforced Ceramic Fiber Board: Contains added reinforcing fibers for higher compressive and flexural strength, ideal for high-load or high-wind areas.

(3)High-Purity Ceramic Fiber Board: Aluminum oxide content ≥45%, designed for equipment with stringent chemical purity requirements.

(4)Corrosion-Resistant Ceramic Fiber Board: For special thermal conditions exposed to acids, alkalis, or aggressive gases.

(5)Composite Coated Board: Surface treated with sprayed corundum or zirconia coating to enhance erosion resistance and alkali durability.

 

 

 

 

6. Main Application Areas

Ø Backing insulation layers for industrial furnaces (e.g., car-bottom furnaces, roller hearth furnaces, dome furnaces, etc.)

Ø Refractory door cores, fireproof walls, and chimney insulation structures

Ø Thermal protective barriers for high-temperature equipment (e.g., heated air ducts, electric heater housings, combustion chambers)

Ø Insulation panels for molten metal handling

Ø Insulation systems for new energy equipment and thermal treatment of photovoltaic installations

 

7. Packaging & Transportation

Packaging Form: Standard packaging – cardboard or wooden boxes with internal polyethylene moisture-proof lining

Transportation Methods: Suitable for domestic transport and containerized export shipments

Storage Recommendations: Store in a dry, ventilated environment; avoid exposure to moisture and aggressive acidic or alkaline vapors

Shelf Life: Maintains properties for at least 12 months under normal storage conditions

 

8. Product Selection Guide

Application Type

Recommended Density (kg/m³)

Recommended Thickness

Special Notes

Furnace Backing Insulation

300–400

25–50 mm

To enhance structural stability, it is recommended to combine with anchoring fixtures

High-Temperature Ducts

350–450

30–75 mm

Reinforced or coated product variants are recommended

Fireproof Components

280–350

15–40 mm

Suitable for Class A fireproof constructions

Pressure-Exposed Parts

≥450

≥50 mm

Preferably select high-strength reinforced products

For special requirements regarding density, thickness, or application conditions, contact our technical team for custom solutions.

 

9. FAQ

Q1: Does the ceramic fiber inorganic board generate dust or crack?
A1: The product is manufactured using vacuum forming, resulting in a dense internal structure. It does not generate dust or crack during operation. For enhanced wind erosion resistance, a coated version can be selected.

 

Q2: Can on-site mechanical processing be performed?
A2: Yes, cutting, drilling, milling, and fabrication of complex-shaped components according to drawings are supported for quick installation.

 

Q3: What is the difference from ceramic fiber blanket?
A3: The inorganic board is a rigid structure with high load-bearing capacity and impact resistance, suitable for applications requiring dimensional stability and high strength. Ceramic fiber blanket is a flexible material used for wrapping or joint insulation applications.

 

 

Ceramic fiber inorganic board, with its outstanding high-temperature resistance, thermal insulation, and mechanical strength, has become an indispensable key material in energy-efficient insulation systems for high-temperature processes. Whether used in the steel, metallurgical, glass, power, or chemical industries, as well as emerging fields such as renewable energy and environmental applications, it plays a vital role.

Our company offers both standard products and customized solutions. We are pleased to provide samples, product selection guidance, and technical support. We look forward to fruitful cooperation to create more efficient and safer high-temperature thermal systems.

 

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