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1600°C Polycrystalline Mullite Ceramic Fiber Board

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Description

1. Product Overview

The polycrystalline mullite ceramic fiber board is a high-performance rigid refractory insulation material made from high-purity alumina (Al₂O₃) through high-temperature melting, fiberizing, vacuum forming, and crystallization processes.
Compared with conventional ceramic fiber boards, this product forms a stable mullite crystalline structure, ensuring superior thermal stability, low shrinkage, and excellent mechanical strength even under extreme high temperatures up to 1600°C.


2. Structure and Working Principle

The board consists of uniformly distributed microfibers and a stable polycrystalline mullite phase formed through crystallization.
Its porous structure effectively blocks heat transfer paths, providing excellent insulation performance. At the same time, the rigid structure allows it to serve as both insulation and structural support.


3. Key Features

  • (1) Ultra-high temperature resistance up to 1600°C

  • (2) Excellent thermal stability

  • (3) Low thermal conductivity

  • (4) Strong thermal shock resistance

  • (5) High mechanical strength

  • (6) Chemical corrosion resistance

  • (7) Easy machining and processing

  • (8) Environmentally friendly and asbestos-free


4. Technical Parameters

Item Unit Value
Max Working Temp °C ≤1600
Melting Point °C >1800
Density kg/m³ 280 / 300 / 320
Thermal Conductivity W/m·K 0.18 (800°C)
Compressive Strength MPa ≥0.6
Flexural Strength MPa ≥0.5
Shrinkage % ≤1.5
Composition % Al₂O₃ ≥72%
Combustibility --- Non-combustible


5. Specifications & Customization

  • Standard size: 1000×600mm / 1200×600mm

  • Thickness: 10–100mm

  • Density: 280–320 kg/m³

  • Surface: coating or reinforced treatment available

  • Customization: size, density, and composite structures


6. Applications

  • Industrial furnaces

  • Metallurgical equipment

  • Petrochemical and power industries

  • Aerospace insulation systems

  • New energy equipment


7. Installation Guide

  • Ensure clean and dry installation surface

  • Cut to required size

  • Fix by adhesive or mechanical fasteners


8. Comparison with Conventional Materials

Property Polycrystalline Board Standard Fiber Board
Temperature 1600°C 1260–1400°C
Stability High Medium
Strength High Lower


9. Quality Control

  • Raw material testing

  • Thermal conductivity testing

  • High-temperature testing

  • Strength testing

  • Environmental compliance testing


10. Packaging & Storage

  • Carton or pallet packaging

  • Avoid compression during transport

  • Store in dry and ventilated environment


11. Services

  • Free samples

  • Technical consultation

  • Custom manufacturing

  • After-sales support


12. FAQ

Q1: What is the difference between polycrystalline and standard fiber boards?
A1: Polycrystalline boards have a crystallized mullite structure, offering higher temperature resistance (up to 1600°C) and better stability.

Q2: Can it be customized?

A2: Yes, size, density, and structure can be customized.

Q3: Is it environmentally friendly?

A3: Yes, it is asbestos-free and complies with international standards.
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